Multi-stage equipment
Turnkey projects
The union of several processes in a single installation designed and manufactured according to your needs. We manufacture manual, semi-automatic and fully automatic machines (Automatic Multi-Stage - AMS) with complete programming of all functions. We carry out turnkey projects that may include many types of stages starting with our exclusive BRIO ultrasonic cleaning. After years of R&D, we have developed specific multi-stage solutions for industries such as Injection moulding, implantology, contact lenses, food and machining, among others. In addition, our new multi-frequency technology has allowed us to achieve a new level of precision and cleaning finishes.
New multifrequency technology
The new multi-frequency technology from BRIO Ultrasonics has been developed to cover all high-demanding applications that require maximum precision and perfect cleaning finishes. This technology has been conceived for manufacturers in the automotive, aerospace, contact lens, medical and pharmaceutical technology (prosthetics, implantology, etc.) and all types of precision mechanical components, as well as other applications.
Within our new range of multi-frequency ultrasonics we have developed bi-frequency configurations of 28 - 40 kHz, 40 kHz - 80 kHz and tri-frequency of 80 - 100 - 120 kHz. Depending on the characteristics of the parts and the application, each configuration achieves maximum cleaning precision with surface finishes that are almost impossible to achieve with existing technologies.
Characteristics
- Specific dimensions according to the parts to be treated.
- Custom stages depending on client needs. BRIO ultrasonic cleaning, rinse, drying, etc.
- BRIO ultrasonic emitters. The toughest and most efficient on the market thanks to our hot bonding process.
- BRIO multi-frequency technology for perfect cleaning finishes.
- High power ultrasonic generators. They provide maximum performance ultrasonics.
- Superior cleaning system. Homogeneous cleaning in 100% of the fluid.
- Maximum energy efficiency. Low power consumption thanks to our optimized designs.
- Fast and cost effective. Cleaning in record time without the need for an operator.
- Manufactured in high thicknesses AISI 304/316 for maximum durability.
- Customised automation. Automatic basket displacement systems, automatic elevators per stage, automatic lids, filling, emptying and filtering systems, etc. 100% guarantee of your times and results.
- Adaptation to every application. Baskets according to the size and distribution of the pieces, rotating drums, etc. Also we set the optimum frequency and power according to the type of dirt, material of the parts and size of the installation.
- Superior thermal-acoustic insulation based on closed cell elastomer. Optional for the lid.
- Adjustable legs in stainless steel-rubber.
- Safety module and emergency stop.
Available equipment
- Automatic elevators with sway, a system to remove detached dirt from the parts.
- Oil Push System (OPS). Our exclusive process of removing oils, lubricans and others from the bath to extend its useful life.
- Automatic and/or manual operation can be stablished for every stage and the entire installation altogether.
- Automatic basket displacement systems. Robot arms and X - Y electric displacement systems with the size, load capacity and anchoring systems needed.
- Manual or automatic lids. With the possibility of including lagging, thermal-acoustic insulation, etc.
- Custom control panel. A touchscreen, push buttons, etc. Any configuration is possible.
- Extraction systems to filter the air and remove mist, gases and oil vapours.
- Filtering systems. Filter press, filtering cloth cloth, sleeve systems, etc.
- Water treatment systems. According water purity level needed by the process.
- Tailor-made stainless steel baskets. Baskets according to the size and arrangement of the pieces, rotating drums, etc.
- Automatic filling.
- Bath saturation control.
- Automatic dosing of detergent.
Available stages
- BRIO ultrasonic cleaning.
- Rinse with available filtration systems to optimize water consumption.
- Corrosion protection by passivates, water repellents, oilings, etc.
- Drying by systems such as hot air through convection, air blade blowing, vacuum drying, etc.
- Stages with any process you may need.
Load & unload systems
BRIO Ultrasonics machines include customized baskets and loading tools. We develop rotary loading (rotary drums) and/or bulk loading systems. The loading and unloading areas of the machine have the possibility of buffer belt feeding and can be integrated with the upstream and downstream process.
Do you
need advice?
If you are not sure about the functionalities that best suit your needs, do not hesitate to contact us.
Ask our
technical department
Advantages ofBRIO technology
Ecological and efficient
Save water and energy
Robustness and durability
Own design with the best stainless
Fast and accurate
Cleans parts of any shape in minutes
Superior cleaning power
We reach 100% of parts geometry
High cost effectiveness
Autonomy and low consumption
Discover what make us better
We tell you in detail all the benefits that our technology brings.