Transducer grip system.
A transducer holding system is an installation method used in ultrasonic cleaning machines to secure the ultrasonic transducers to the cleaning tank, ensuring efficient transmission of ultrasonic waves to the cleaning liquid. In short, the transducers are components that convert high-frequency electrical energy into ultrasonic waves, and the picking process is essential to ensure that these waves propagate adequately within the liquid and generate the cavitation effect necessary for effective cleaning .
Operation of the transducer gripping system
The transducers must be fixed to the bottom or walls of the cleaning tank, and there are different techniques to ensure that they remain in place and transmit energy efficiently:
Attached by special adhesives: In some systems, the transducers are attached directly to the bottom of the tank using high-resistance adhesives that ensure that there is no loss of energy in the transmission of ultrasonic waves. These adhesives are resistant to high temperatures and constant exposure to water and chemicals used in the cleaning process.
Mounting using coupling materials: In some cases, transducers are fixed using special coupling materials that improve the transfer of vibrations between the transducers and the tank. These materials, such as certain types of resins or even high-quality silicone, help to maximize the efficiency of ultrasonic wave transmission.
Welded: In more advanced or industrial systems, transducers can be welded directly to the surface of the tank. This method is longer lasting and ensures greater vibration transfer, but requires more precise manufacturing.
Importance of the transducer footprint system
The proper grip on transducers is crucial for several reasons:
Efficiency in ultrasonic transmission: If the transducers are not correctly attached or coupled to the tank, the efficiency of ultrasonic generation is compromised. The energy of the ultrasonic waves could dissipate or not distribute evenly, which would negatively affect the cleaning effectiveness.
Reduction of energy losses: An incorrectly selected system can generate energy losses, which means that the system will require more power to generate the same cavitation effect, increasing energy consumption and reducing the useful life of the components.
Durability and resistance: Correct fixing of the transducers guarantees that they do not become loose or wear out prematurely. A bad catch could cause the transducers to seize up over time, affecting the performance of the system and the cleaning effectiveness.
Minimizing unwanted vibration: The tracking system also helps reduce unwanted vibrations or the dispersion of energy. When the transducers are firmly attached, the ultrasonic waves are distributed in a more efficient and controlled manner within the tank, optimizing the cleaning process.
Additional techniques in the grip system
In some advanced systems, the transducer installation is also carried out in a modular way, where the transducers can be easily replaced or repaired without having to dismantle the entire machine. This modularity is especially useful in industrial applications, where frequent equipment maintenance is necessary.
A transducer tracking system is essential to ensure the correct transmission of ultrasonic waves within the cleaning tank, which, in turn, ensures the effectiveness and efficiency of the cleaning process. A good footprint system maximizes energy transfer, improves equipment durability and optimizes process performance, resulting in more effective and faster cleaning.
At BRIO Ultrasonics we use cutting-edge materials and technology to offer the best solutions and ultrasonic cleaning machines for our customers.
