Based on the customer's needs, an ultrasonic multi-stage cleaning system is required to be installed for small industrial printer parts such as barrels, plates and nozzles.
This system must be able to effectively remove the residues and dirt accumulated on these parts, which are manufactured in-house by the customer.
In addition, consideration should be given to tailoring the system to the customer's particular specifications and requirements, thus ensuring a tailor-made and efficient cleaning solution.
At BRIO Ultrasonics we accept the challenge of providing multi-stage installations customised to meet the specific needs of our customers in all sectors, including cleanroom installations.
The complete component manufacturing process involves a series of steps, including cleaning, degreasing, pickling, rinsing, passivation and finally convection and/or vacuum drying.
As experts in the field, we work closely with our customers to design and deliver tailor-made solutions that guarantee product quality and performance.
We have designed a solution, which is an ultrasonic cleaning installation characterised by 5 stages:
- Three ultrasonic baths.
- Compressed air blowing station.
- Hot air drying station.
- Robotic arm provided to automatically move the baskets from one bath to another.
Ultrasonic cleaning multistage solution
Our solution with the BR-6 AMS is an ultrasonic cleaning installation designed specifically for use in cleanrooms.
The cleaning line consists of five steps, including three ultrasonic baths: the first and second baths are powered by mains water, while the third bath is fed by demineralised water.
In addition, a compressed air blowing station and a hot air convection drying station are included.
The last two stages share the same physical space to optimise space.
Custom baskets for the cleaning of multiple parts
This system consists of a robotic arm that is responsible for transferring the baskets from one stage to another according to the established programming.
The entire system is controlled by a touch screen, which allows for easy programming and monitoring of the process.
This automated system improves the efficiency and accuracy of basket transfer, which in turn reduces cycle time and increases productivity.
It also ensures more uniform and consistent cleaning of parts throughout the cleaning process.